For the sheet metal bending process in prototype fabrication, there are several types of bending tools that can be utilized, each with its own advantages and applications:

Press Brakes:
Press brakes are the most commonly used bending tools for sheet metal prototype fabrication. They consist of a stationary lower die and a movable upper punch that bends the material over the die. Press brakes offer a high degree of accuracy and can handle a wide range of material thicknesses and bend angles.

Roll Benders:
Roll benders, also known as rolling machines, use a series of rollers to gradually bend the sheet metal into the desired shape. They are well-suited for creating smooth, continuous bends, such as those found in cylinder or conical shapes, and are often used for producing large-scale prototype parts.

Hand Brakes:
Hand brakes, or bench brakes, are manually operated tools that allow for small-scale, localized bending of sheet metal. They are useful for prototype fabrication, especially when working with small parts or making quick adjustments to the bending process.

Bending Folders:
Bending folders, or folder brakes, are specialized tools that combine the functionality of a press brake and a sheet metal folder. They enable the creation of complex, multi-bend profiles in a single operation, making them efficient for producing prototype parts with intricate geometries.

Corner Notchers:
Corner notchers are used to remove material from the corners of sheet metal parts, allowing for tighter bends and the creation of precise corner profiles. They are often employed in the prototype fabrication process to facilitate the bending of complex shapes.

Specialty Bending Tools:
Depending on the specific requirements of the prototype, specialized bending tools may be utilized, such as rotary benders for cylindrical parts, guillotine shears for straight cuts, or hydroforming setups for creating complex, three-dimensional shapes.

The selection of the appropriate bending tools for a sheet metal prototype fabrication process depends on factors such as the part geometry, material thickness, production volume, and the desired level of precision. As an experienced prototype manufacturer, Metalstar Prototype has a range of these bending tools available to accommodate the diverse needs of our clients.

Metalstar specializes in providing quick quality sheet metal stamping prototypes, CNC aluminum machining and CNC steel machining parts. With our industrial experience accumulation for more than 20 years, we have the capacity to supply 1 to 5000+ high quality sheet metal stamping parts, CNC machining parts or other customized parts for you from 5 to 30 days at competitive price.

WHO WE ARE
Metalstar Prototype was established in 2003 in Guangzhou city of China. We specializes in providing prototyping stamping, CNC machining (covers CNC aluminum, CNC steel and CNC plastic parts), hardware customization service and provide relevant surface finishing options in variety. With our industrial experience for more than 20 years, we have the capacity to supply 1 to 5000+ high quality prototype stamping parts, CNC machining parts or custom hardware for you from 5 to 30 days at competitive price.

Our factory locates in the most famous area of China for supplying high quality prototype stamping parts, CNC machining parts and custom hardware. Our 58000-square foot workshop equips the equipment and devices to turn your innovative ideas into practical solutions. For more than 20 years, Metalstar prototype team has earned a reputation for providing quick quality custom parts to industries throughout Guangdong province, the whole China, and internationally.

OUR MISSION & GOAL
Our mission is to build a factory that all Metalstar people can be proud of. To employ the best talents, acquire the most advanced technologies, and use the world’s most efficient manufacturing techniques to bring to our customers a unique and refreshing cooperation experience.

Our goal is always being a trusted partner, to establish long-term partnership with our customers. Whether you require a prototype, a small batch of custom parts or a large-scale production run, you can count on Metalstar prototype to be your reliable, responsive, and innovative partner.

OUR VALUES & CHANT
We wrote this chant to help remind all our employees that the key principles of manufacturing that he considers core to an efficient and well run factory.

1. How do we become more efficient and satisfy our customers?

2. Plan, Plan, Plan; Team, Team, Team.

3. Think lean, act large and strive to be better.

4. Practise promise, do what we said we would do.

5. Get it right, first time, every time.